Cause of Poultry Feed Pellet Making Maker Obstruction.
In the process of compound feed production, the risk-free and also regular production of the fowl feed pellet making maker is extremely crucial, since the poultry feed pelletizer completely completes the preparation of the chicken feed pellet making device. But in actual production, as a result of numerous factors, it is easy to create a thick as well as difficult material between the ring die and also journalism roller. The stress roller can not squeeze out the product from the die opening, to ensure that the ring die of the poultry device is stuck or slipped, triggering the usual obstruction of the fowl pellet mill.
With on-site evaluation of multi-equipment and multi-material, the reasons for equipment blockage are as follows:.
1. The die roll space is not ideal.
The gap in between the die rolls is as well large, causing an exceedingly thick material layer between the die rolls, unequal distribution, irregular pressure roll anxiety, and also very easy slippage. As soon as the extrusion force of the die roller on the product is less than the resistance of the internal wall surface of the die hole to the product, the product can not be extruded, which will certainly cause clog. In order to minimize blocking, attention ought to be paid to changing the void between the die rolls during production.
When changing, it is best to form a state of nearness, rotation as well as non-rotation of the stress roller and also the ring die. According to monitoring, the void is generally 3-5mm. In this procedure, the experience as well as change feeling of the chicken feed pellet making maker are extremely vital.
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2. The result of steam.
The most suitable production problems in the production procedure of pellet feed are suitable resources water, excellent steam top quality as well as adequate conditioning time. Correct use of dry saturated steam granules can effectively enhance the result of the poultry feed pellet granulator and the top quality of the granulated material. In order to make sure good bit quality and also high outcome, in addition to the regular procedure of each transmission part of the poultry feed device, the top quality of dry saturated steam going into the conditioner of the poultry feed pellet making machine ought to additionally be guaranteed.
Appropriate saturated heavy steam has softening as well as lubricating effect in the granulation process, which can boost productivity, lower frictional heat energy, and lengthen the life span of ring die; it can minimize power consumption and also promote starch gelation. Fiber-to-fiber bonding; it can improve the bit creating rate, minimize powder, make the product look smooth and tidy, and improve product competition.
The low quality of the heavy steam makes the dampness of the product too expensive when it leaves the conditioner, as well as when it enters the fragment tooth cavity, it is easy to cause obstruction of the die opening, and also the pressure roller slips, creating clog.
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Especially:.
① Inadequate heavy steam stress as well as high water web content can quickly create the material to soak up excessive water. At the same time, when the stress is reduced, the temperature of the material is additionally reduced throughout conditioning, the starch can not be gelatinized well, and also the granulation effect is poor;.
② The vapor stress is unpredictable, varying high and low, as well as the material conditioning is unstable, leading to big fluctuations in the current of the poultry feed making machine, unequal thirst of the material, and easy obstruction in the normal manufacturing process.
The chicken feed pellet making machine should always take notice of factors such as vapor stress, conditioner feed rate, etc, to prevent too much dampness in product conditioning triggered by vapor stress and also water content. At the same time, in order to decrease the variety of clogs caused by vapor quality, the boiler room need to give top quality, secure dry saturated vapor. In the manufacturing process, the chicken feed granulator need to constantly take note of the moisture material of the quenched as well as tempered material, which can be judged by a straightforward approach. The certain method is: get hold of the product of the conditioner, hold it by hand, as well as launch it.
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3. The influence of conditioning result.
In order to make pellet feed satisfy the competitive demands of the marketplace, its excellent top quality needs to be assured. The conditioning impact of the material before granulation is extremely crucial, because it straight influences the output and also top quality of the fowl feed pellet making maker, especially the water stability of special aquatic products is an crucial sign.
If the material can not be completely conditioned as well as grown prior to granulation, it is challenging to assure the water stability index. The so-called conditioning describes the pretreatment of powder products before granulation, which is the process of totally mixing and also soaking up the powder to be granulated and an appropriate amount of vapor in the conditioner.
Select the conditioning equipment that satisfies the technological demands, to ensure that the material can be totally stirred and combined with heavy steam in the conditioner to attain the result of softening the material as well as gelatinizing starch, which is conducive to the compression molding of powder and also generates qualified items. click over here now
The poultry feed pellet making machine conditioner calls for a extended period of heat conservation, heating as well as humidification, and the number of layers can be set up in any type of mix as needed to guarantee that the product can completely satisfy the requirements of conditioning, improve the surface area and inner top quality of the granular product, and improve its water resistance in water. At present, one of the most optimal conditioning impact can be accomplished by utilizing the approach of Modulator+ Qualifier+ Modulator.
Through on-site debugging, the number of obstructions of the poultry feed pellet making equipment can be decreased by adjusting the vapor. As the boiler equipment has actually been developed, the vapor offered has actually been identified. Focus on the therapy technique of water vapor in the heavy steam pipe, attempt to exclude the condensed water in the steam pipe, and the vapor pressure at the front end of the conditioner ought to be very stable.
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