Roll-formed Battery Enclosure Research:CAGR of 25.9% during the forecast period

QY Research Inc. (Global Market Report Research Publisher) announces the release of 2025 latest report “Roll-formed Steel ​Battery Enclosure- Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031”. Based on current situation and impact historical analysis (2020-2024) and forecast calculations (2025-2031), this report provides a comprehensive analysis of the global Wire Drawing Dies market, including market size, share, demand, industry development status, and forecasts for the next few years.

The global market for Roll-formed Steel ​Battery Enclosure was estimated to be worth US$ 157 million in 2024 and is forecast to a readjusted size of US$ 1087 million by 2031 with a CAGR of 28.5% during the forecast period 2025-2031.

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Roll-formed Battery Enclosure Definition

Battery Enclosure refers to a shell or container structure used to hold a battery pack, also known as a "battery tray", "battery box", etc. Its design mainly considers functions such as protecting the battery pack, providing support and connection, heat dissipation, and convenient installation and maintenance. The battery box box is usually used to wrap the battery to ensure the safe operation of the battery pack and provide appropriate environmental and structural support.

Roll-formed Battery Enclosure is a metal enclosure structure manufactured by a continuous roll forming process, designed specifically for electric vehicle power battery systems. It uses high-strength steel or aluminum alloy strips, and is formed by multi-pass roller progressive bending to form a box component with a specific cross-sectional shape. It has the characteristics of lightweight, high strength and modular integration, and is the core carrier of battery pack structural safety and thermal management.

Roll-formed Battery Enclosure Industry View

With the increasingly severe global climate problems and the continuous improvement of environmental awareness, electric vehicles, as a low-carbon and environmentally friendly mode of transportation, are gradually becoming the focus of attention of countries around the world. At present, electric vehicle technology is constantly improving, and problems such as cruising range and charging facilities have been gradually solved, and market demand is gradually growing. Driven by policy support and technological innovation, the electric vehicle industry has become an important development direction of the global automotive industry. Governments of various countries have introduced encouraging policies to increase the research and development and promotion of electric vehicles.

Among them, the battery pack is the core component of electric vehicles. It provides power for electric vehicles and accounts for 30% to 40% of the cost of the whole vehicle. The battery pack mainly includes enclosure mechanical structural parts, battery modules, and battery management systems. The enclosure mechanical structural parts include upper covers and enclosures. Battery Enclosure is an important part of the battery pack, which has an important impact on the performance, safety and life of the battery pack. The enclosure under the battery pack of electric vehicles refers to the shell installed at the bottom of the battery pack, which is used to support, fix and protect the battery modules, battery management systems and other components inside the battery pack.

The main electric vehicle power battery enclosures on the market include aluminum alloy enclosures, sheet metal stamping enclosures, and steel roll-formed battery enclosures. Enclosures are mainly composed of aluminum alloy profile frames and aluminum alloy profile bottom plates, and the frames and bottom plates are aluminum alloy extruded profiles. Sheet metal stamping enclosures are stamped and formed by sheet metal in one piece, with crossbeams and longitudinal beams welded in a crisscross pattern in the middle. Sheet metal forming parts play a sealing role, and crossbeams and longitudinal beams play a structural support role. Roll-formed battery enclosures are similar to sheet metal stamping enclosures, with steel roll-formed profile frames, steel panels on the bottom, and crossbeams and longitudinal beams welded in the middle.

In terms of structural strength, steel roll-formed battery enclosures have the highest strength, followed by aluminum alloy enclosures, and sheet metal stamping enclosures have the lowest strength. Therefore, sheet metal stamping enclosures are used for battery packs that are lighter in weight and smaller in size. In terms of manufacturing cost, aluminum alloy enclosure has the highest cost due to the high cost of aluminum materials. The cost of steel rolled battery enclosure and sheet metal stamping enclosure is similar, but sheet metal stamping enclosure requires molds of different specifications for different models, and the mold cost is high. Steel rolled battery enclosure only needs to open the mold once, and can be transformed into enclosures of different models and sizes by adjusting the length and width of the rolled profile.

According to our data, the global shipment of Roll-formed Battery Enclosure will be about 1.3 million units in 2024, and will reach 9 million units in 2031, with a compound annual growth rate of more than 30% during the test period. China occupies the largest downstream market, with a market share of more than 75% in 2024. Major global manufacturers include Suzhou Yichuangte Intelligent Manufacturing, Novelis, Lucky Harvest, Magna International, Changzhou Hugestone New Energy Technologies, Liuzhou Aode Yongxing Automotive Parts Technology, Forvia, Voestalpine Metal Forming GmbH, Suzhou Prysler Advanced Forming Technology, Ningbo Huaxiang Electronic, XD Thermal, Lingyun Industrial Corporation, Nabaichuan Holding, etc. In 2024, the global TOP5 market share will exceed 60%. In terms of product types, the European and American regions mainly use steel and aluminum Roll-formed Battery Enclosure products, among which Novelis products are the most famous for aluminum Roll-formed Battery Enclosure, while China basically uses high-strength steel and ultra-strong steel Roll-formed Battery Enclosure.

As an important component of electric vehicle power batteries, the unique process and design of Roll-formed Battery Enclosure bring many significant advantages. First of all, compared with traditional aluminum alloy Enclosure, the cost of parts of Roll-formed Battery Enclosure can be reduced by more than 30%. Through the thin-wall design of high-strength steel materials, it not only maintains lightweight but also enhances structural strength. Secondly, Roll-formed Battery Enclosure uses ultra-high-strength steel materials (such as 980DP, 1180DP), and its tensile strength is as high as 1500MPa or more, which can more effectively protect the battery system from external impact. In addition, Roll-formed technology adopts a multi-roller structure, and its production efficiency is more than 10% higher than that of traditional stamping, which is suitable for mass production. Moreover, Roll-formed is suitable for processing parts with complex shapes, which provides more possibilities for the innovative design of battery enclosure. In general, Roll-formed Battery Enclosure has broad application prospects in the mid- and low-end vehicle market due to its advantages of low cost, high strength, high production efficiency, light weight and environmental protection. We believe that Roll-formed Battery Enclosure will soon become a key solution that various car companies and battery pack manufacturers will compete to research and develop.

Roll-formed Battery Enclosure Market Summary

According to the new market research report “Global Roll-formed Battery Enclosure Market Report 2025-2031”, published by QYResearch, the global Roll-formed Battery Enclosure market size is projected to reach USD 1.26 billion by 2031, at a CAGR of 25.9% during the forecast period.

Figure00001. Global Roll-formed Battery Enclosure Market Size (US$ Million), 2020-2031

Above data is based on report from QYResearch: Global Roll-formed Battery Enclosure Market Report 2025-2031 (published in 2025). If you need the latest data, plaese contact QYResearch.

Figure00002. Global Roll-formed Battery Enclosure Top 10 Players Ranking and Market Share (Ranking is based on the revenue of 2024, continually updated)

Above data is based on report from QYResearch: Global Roll-formed Battery Enclosure Market Report 2025-2031 (published in 2025). If you need the latest data, plaese contact QYResearch.

According to QYResearch Top Players Research Center, the global key manufacturers of Roll-formed Battery Enclosure include Suzhou Yichuangte Intelligent, Novelis, Lucky Harvest, Magna International, Changzhou Hugestone New Energy, Liuzhou Aode Yongxing Automotive Parts, Forvia, Voestalpine Metal Forming, Suzhou Prysler Advanced Forming, Ningbo Huaxiang Electronic, etc. In 2024, the global top five players had a share approximately 69.0% in terms of revenue.

Figure00003. Roll-formed Battery Enclosure, Global Market Size, Split by Product Segment

Based on or includes research from QYResearch: Global Roll-formed Battery Enclosure Market Report 2025-2031.

In terms of product type, currently Steel Material is the largest segment, hold a share of 69.2%.

In terms of product application, currently Passenger Vehicle is the largest segment, hold a share of 86.2%.

The report provides a detailed analysis of the market size, growth potential, and key trends for each segment. Through detailed analysis, industry players can identify profit opportunities, develop strategies for specific customer segments, and allocate resources effectively.

The Roll-formed Steel ​Battery Enclosure market is segmented as below:
By Company
Suzhou Yichuangte Intelligent Manufacturing
Lucky Harvest
Magna International
Changzhou Hugestone New Energy Technologies
Liuzhou Aode Yongxing Automotive Parts Technology
Forvia
Voestalpine Metal Forming GmbH
Suzhou Prysler Advanced Forming Technology
Ningbo Huaxiang Electronic
XD Thermal
Lingyun Industrial Corporation
Nabaichuan Holding


Segment by Type
High-strength Steel
Ultra-high-strength Steel


Segment by Application
BEV
PHEV
Others


Each chapter of the report provides detailed information for readers to further understand the Roll-formed Steel ​Battery Enclosure market:

Chapter 1: Introduces the report scope of the Roll-formed Steel ​Battery Enclosure report, global total market size (valve, volume and price). This chapter also provides the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry. (2020-2031)
Chapter 2: Detailed analysis of Roll-formed Steel ​Battery Enclosure manufacturers competitive landscape, price, sales and revenue market share, latest development plan, merger, and acquisition information, etc. (2020-2025)
Chapter 3: Provides the analysis of various Roll-formed Steel ​Battery Enclosure market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments. (2020-2031)
Chapter 4: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.(2020-2031)
Chapter 5: Sales, revenue of Roll-formed Steel ​Battery Enclosure in regional level. It provides a quantitative analysis of the market size and development potential of each region and introduces the market development, future development prospects, market space, and market size of each country in the world..(2020-2031)
Chapter 6: Sales, revenue of Roll-formed Steel ​Battery Enclosure in country level. It provides sigmate data by Type, and by Application for each country/region.(2020-2031)
Chapter 7: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc. (2020-2025)
Chapter 8: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 9: Conclusion.


Benefits of purchasing QYResearch report:

Competitive Analysis: QYResearch provides in-depth Roll-formed Steel ​Battery Enclosure competitive analysis, including information on key company profiles, new entrants, acquisitions, mergers, large market shear, opportunities, and challenges. These analyses provide clients with a comprehensive understanding of market conditions and competitive dynamics, enabling them to develop effective market strategies and maintain their competitive edge.

Industry Analysis: QYResearch provides Roll-formed Steel ​Battery Enclosure comprehensive industry data and trend analysis, including raw material analysis, market application analysis, product type analysis, market demand analysis, market supply analysis, downstream market analysis, and supply chain analysis.

and trend analysis. These analyses help clients understand the direction of industry development and make informed business decisions.

Market Size: QYResearch provides Roll-formed Steel ​Battery Enclosure market size analysis, including capacity, production, sales, production value, price, cost, and profit analysis. This data helps clients understand market size and development potential, and is an important reference for business development.


Other relevant reports of QYResearch:
Global Roll-formed Steel ​Battery Enclosure Market Outlook, In‑Depth Analysis & Forecast to 2031
Global Roll-formed Steel ​Battery Enclosure Market Research Report 2025
Global Roll-formed Steel ​Battery Enclosure Sales Market Report, Competitive Analysis and Regional Opportunities 2025-2031
Global High-strength Steel ​Roll-formed Battery Enclosure Market Research Report 2025
Global High-strength Steel ​Roll-formed Battery Enclosure Market Outlook, In‑Depth Analysis & Forecast to 2031
High-strength Steel ​Roll-formed Battery Enclosure - Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031
Global High-strength Steel ​Roll-formed Battery Enclosure Sales Market Report, Competitive Analysis and Regional Opportunities 2025-2031


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